{"id":456369,"date":"2021-03-11T16:09:10","date_gmt":"2021-03-11T21:09:10","guid":{"rendered":"http:\/\/www.marketnewsdesk.com\/?p=456369"},"modified":"2021-03-11T16:09:10","modified_gmt":"2021-03-11T21:09:10","slug":"exone-achieves-scientific-breakthrough-automotive-industry-first-binder-jet-aluminum-3d-printing-and-high-density-sintering","status":"publish","type":"post","link":"https:\/\/www.marketnewsdesk.com\/index.php\/exone-achieves-scientific-breakthrough-automotive-industry-first-binder-jet-aluminum-3d-printing-and-high-density-sintering\/","title":{"rendered":"ExOne Achieves Scientific Breakthrough: Automotive Industry-First Binder Jet Aluminum 3D Printing and High-Density Sintering"},"content":{"rendered":"<p>        <!--.bwlistdisc { list-style-type: disc }\n.bwuline { text-decoration: underline }body {font:normal small Arial,Helvetica,sans-serif;color:#000;background-color:#fff;padding:24px;margin:0;} a img {border:0;} h3 {font-size:medium;color:#000;margin:0 0 1em 0; text-align:center;}-->  <\/p>\n<p><b>ExOne Achieves Scientific Breakthrough: Automotive Industry-First Binder Jet Aluminum 3D Printing and High-Density Sintering<\/b><\/p>\n<ul class=\"bwlistdisc\">\n<li>\nNew patent-pending process developed by ExOne and Ford Motor Co. for binder jetting 6061 aluminum, one of the most commonly used aluminum alloys in the world, delivers final parts with 99% density and material properties comparable to traditional manufacturing\n<\/li>\n<li>\nSintering precision parts in aluminum can unlock new benefits in manufacturing, such as new lightweight part designs that improve system design and performance\n<\/li>\n<li>\nThis rapid and reliable process for future production of aluminum parts is much faster than other 3D printing methods and capable of scaling to the volumes needed for automotive use\n<\/li>\n<li>\nFord and ExOne are actively working on designs to use the new material and process\n<\/li>\n<\/ul>\n<p>NORTH HUNTINGDON, Pa.&#8211;(<a href=\"http:\/\/www.businesswire.com\">BUSINESS WIRE<\/a>)&#8211;<br \/>\nIn a project co-funded by Ford Motor Company and the ExOne Company, a team of engineers, material scientists, and manufacturing experts has developed a patent-pending process for rapid and reliable binder jet 3D printing and sintering of aluminum that delivers properties comparable to die casting.\n<\/p>\n<p id=\"news-body-cta\">This press release features multimedia. View the full release here: <a href=\"https:\/\/www.businesswire.com\/news\/home\/20210311006007\/en\/\" rel=\"nofollow\">https:\/\/www.businesswire.com\/news\/home\/20210311006007\/en\/<\/a><\/p>\n<div id=\"bwbodyimg\" style=\"width: 480px;float:left;padding-left:0px;padding-right:20px;padding-top:0px;padding-bottom:0px\"><img decoding=\"async\" src=\"https:\/\/mms.businesswire.com\/media\/20210311006007\/en\/864842\/4\/1A_Ford-ExOne_6061_Aluminum_Eng_Block_4490.jpg\" alt=\"This aluminum 6061 engine block model demonstrates the high resolution and geometric control that can be produced in a new patent-pending binder jet 3D printing and sintering process developed by ExOne and Ford Motor Co. (Photo: Business Wire)\" \/><\/p>\n<p style=\"font-size:85%\">This aluminum 6061 engine block model demonstrates the high resolution and geometric control that can be produced in a new patent-pending binder jet 3D printing and sintering process developed by ExOne and Ford Motor Co. (Photo: Business Wire)<\/p>\n<\/div>\n<p>\nDelivering a commercially viable achievement in this area has evaded researchers for more than a decade. Collaborative and individual patents are expected to be filed by Ford and ExOne as a result of this ongoing project.\n<\/p>\n<p>\nSome aluminum alloys can be 3D printed today using lasers, but the process is much slower than the one developed by Ford and ExOne. The new process is expected to increase Ford\u2019s efficiency by allowing the company to affordably produce complex parts uniquely designed for additive manufacturing, which enables size and weight reductions, part consolidation, and performance improvements.\n<\/p>\n<p>\n\u201cThis is a breakthrough in making 3D printed and sintered parts for the auto industry,\u201d said Harold Sears, Ford technical leader for additive manufacturing. \u201cWhile the 3D-printing process is very different than stamping body panels, we understand the behavior of aluminum better today, as well as its value in light-weighting vehicles. High-speed aluminum 3D printing paves the way for other opportunities that we\u2019re just now starting to take a look at because of the ability to do complex parts with aluminum that previously weren\u2019t possible. It\u2019s really opening doors for other opportunities.\u201d\n<\/p>\n<p>\n\u201cDeveloping a fast, affordable, and easy way to 3D print aluminum with traditional material properties is a critical step toward light-weighting more products and delivering a more sustainable future,\u201d said John Hartner, ExOne CEO. \u201cOur world-class engineers and scientists are focused on solving the toughest problems with 3D printing technology, and this achievement is a real win for all of us.\u201d\n<\/p>\n<p>\nThe new innovation came about through the process of binder jetting, widely regarded as the fastest method of metal 3D printing for high-volume output. It uses a digital file to quickly inkjet a binder into a bed of powder particles such as metal, sand, or ceramic to create a solid part, one thin layer at a time. When printing metals, the final bound metal part must be sintered in a furnace to fuse the particles together into a solid object. The heating process reinforces the strength and integrity of the metal, and while the process for sintering stainless steel is well understood, achieving high densities greater than 99 percent is an industry breakthrough for aluminum.\n<\/p>\n<p>\nThe Ford-ExOne joint development project was first initiated in 2019. Ford has led the final material and repeatability testing to verify its accuracy. The cross-functional Ford-ExOne team is actively working on designs to use the new material and process.\n<\/p>\n<p>\nThe relationship between Ford and ExOne goes back to the early 2000s, when Ford purchased several of ExOne\u2019s first industrial sand 3D printers in the United States to create sand molds and cores for metal casting. ExOne 3D printers are among a wide range of technologies featured in Ford\u2019s Advanced Manufacturing Center in Redford, Mich., with additional ExOne printers in Ford\u2019s U.K. facilities.\n<\/p>\n<p>\nFor more information about today\u2019s announcement, such as high-resolution photos, video and more information about the technology, visit <a rel=\"nofollow\" href=\"https:\/\/cts.businesswire.com\/ct\/CT?id=smartlink&amp;url=http%3A%2F%2Fwww.exone.com%2Faluminum&amp;esheet=52394977&amp;newsitemid=20210311006007&amp;lan=en-US&amp;anchor=www.exone.com%2Faluminum&amp;index=1&amp;md5=88dbf995cbf954c8c1776466a315f428\">www.exone.com\/aluminum<\/a><span class=\"bwuline\">.<\/span><\/p>\n<p><b><i>About ExOne<\/i><\/b><\/p>\n<p><i>ExOne (Nasdaq: XONE) is the pioneer and global leader in binder jet 3D printing technology. Since 1995, we\u2019ve been on a mission to deliver powerful 3D printers that solve the toughest problems and enable world-changing innovations. Our 3D printing systems quickly transform powder materials \u2014 including metals, ceramics, composites and sand \u2014 into precision parts, metalcasting molds and cores, and innovative tooling solutions. Industrial customers use our technology to save time and money, reduce waste, improve their manufacturing flexibility, and deliver designs and products that were once impossible. As home to the world\u2019s leading team of binder jetting experts, ExOne also provides specialized 3D printing services, including on-demand production of mission-critical parts, as well as engineering and design consulting. Learn more about ExOne at <a rel=\"nofollow\" href=\"https:\/\/cts.businesswire.com\/ct\/CT?id=smartlink&amp;url=http%3A%2F%2Fwww.exone.com&amp;esheet=52394977&amp;newsitemid=20210311006007&amp;lan=en-US&amp;anchor=www.exone.com&amp;index=2&amp;md5=7a3a9bbb34ac491e34823140f66485b7\">www.exone.com<\/a> or on Twitter at @ExOneCo. We invite you to join with us to #MakeMetalGreen\u2122.<\/i><\/p>\n<p><img decoding=\"async\" alt=\"\" src=\"https:\/\/cts.businesswire.com\/ct\/CT?id=bwnews&amp;sty=20210311006007r1&amp;sid=flmnd&amp;distro=nx&amp;lang=en\" style=\"width:0;height:0\" \/><span class=\"bwct31415\" \/><\/p>\n<p id=\"mmgallerylink\"><span id=\"mmgallerylink-phrase\">View source version on businesswire.com: <\/span><span id=\"mmgallerylink-link\"><a href=\"https:\/\/www.businesswire.com\/news\/home\/20210311006007\/en\/\" rel=\"nofollow\">https:\/\/www.businesswire.com\/news\/home\/20210311006007\/en\/<\/a><\/span><\/p>\n<p>\nSarah Webster<br \/>\n<br \/>724.516.2336<br \/>\n<br \/><a rel=\"nofollow\" href=\"mailto:sarah.webster@exone.com\">sarah.webster@exone.com<br \/>\n<\/a><\/p>\n<p>Doug Braunsdorf<br \/>\n<br \/>1.646.899.7687<br \/>\n<br \/><a rel=\"nofollow\" href=\"mailto:doug.braunsdorf@bcw-global.com\">doug.braunsdorf@bcw-global.com<\/a><\/p>\n<p><b>KEYWORDS:<\/b> Pennsylvania United States North America<\/p>\n<p><b>INDUSTRY KEYWORDS:<\/b> Engineering Automotive Manufacturing Aerospace Manufacturing<\/p>\n<p><b>MEDIA:<\/b><\/p>\n<table cellpadding=\"3\" cellspacing=\"3\">\n<tr>\n<td><font face=\"Arial\" size=\"2\"><b>Logo<\/b><\/font><\/td>\n<\/tr>\n<tr>\n<td><img decoding=\"async\" src=\"https:\/\/mms.businesswire.com\/media\/20210311006007\/en\/815825\/3\/ExOne_PR_Businesswire_Logo.jpg\" alt=\"Logo\" \/><\/td>\n<\/tr>\n<tr>\n<td><font face=\"Arial\" size=\"2\"><\/font><\/td>\n<\/tr>\n<tr>\n<td><font face=\"Arial\" size=\"2\"><b>Photo<\/b><\/font><\/td>\n<\/tr>\n<tr>\n<td><img decoding=\"async\" src=\"https:\/\/mms.businesswire.com\/media\/20210311006007\/en\/864842\/3\/1A_Ford-ExOne_6061_Aluminum_Eng_Block_4490.jpg\" alt=\"Photo\" \/><\/td>\n<\/tr>\n<tr>\n<td><font face=\"Arial\" size=\"2\">This aluminum 6061 engine block model demonstrates the high resolution and geometric control that can be produced in a new patent-pending binder jet 3D printing and sintering process developed by ExOne and Ford Motor Co. (Photo: Business Wire)<\/font><\/td>\n<\/tr>\n<tr>\n<td><font face=\"Arial\" size=\"2\"><b>Photo<\/b><\/font><\/td>\n<\/tr>\n<tr>\n<td><img decoding=\"async\" src=\"https:\/\/mms.businesswire.com\/media\/20210311006007\/en\/864846\/3\/Best_Ford_Al_6061_Microstructure_Image.jpg\" alt=\"Photo\" \/><\/td>\n<\/tr>\n<tr>\n<td><font face=\"Arial\" size=\"2\">This image shows the microstructure of an aluminum 6061 part after binder jet 3D printing and sintering. The small grain size and uniform porosity shown here are highly desirable. (Graphic: Business Wire)<\/font><\/td>\n<\/tr>\n<\/table>\n","protected":false},"excerpt":{"rendered":"<p>ExOne Achieves Scientific Breakthrough: Automotive Industry-First Binder Jet Aluminum 3D Printing and High-Density Sintering New patent-pending process developed by ExOne and Ford Motor Co. for binder jetting 6061 aluminum, one of the most commonly used aluminum alloys in the world, delivers final parts with 99% density and material properties comparable to traditional manufacturing Sintering precision parts in aluminum can unlock new benefits in manufacturing, such as new lightweight part designs that improve system design and performance This rapid and reliable process for future production of aluminum parts is much faster than other 3D printing methods and capable of scaling to the volumes needed for automotive use Ford and ExOne are actively working on designs to use the new material and &hellip; <\/p>\n<p class=\"link-more\"><a href=\"https:\/\/www.marketnewsdesk.com\/index.php\/exone-achieves-scientific-breakthrough-automotive-industry-first-binder-jet-aluminum-3d-printing-and-high-density-sintering\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;ExOne Achieves Scientific Breakthrough: Automotive Industry-First Binder Jet Aluminum 3D Printing and High-Density Sintering&#8221;<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[],"tags":[],"class_list":["post-456369","post","type-post","status-publish","format-standard","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - 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